Engineering Capabilities

Custom Engineering Solutions

COMPREHENSIVE SOLUTIONS THAT REINVENT INDUSTRY STANDARDS

With 230+ highly-skilled engineers on staff, Tessy is small enough to move swiftly and work closely with your team—but our impact is huge. Our team delivers quality products, tooling, and automation using a 4-step process that includes: Design for Manufacturability (DFM) analysis and automated assembly evaluation; Building Custom molding and assembly equipment; Manufacturing product to your standards; Data monitoring and continuous improvement.

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230+
Engineers on Staff
1–2 days
3D Printed Component Samples
2–4 days
Digital ABS 3D Printed Mold Cavities
1–2 wks
Aluminum Mold Samples

Our team delivers quality products, tooling, and automation using a 4-step process that includes:

Step 01

DFM analysis and automated assembly evaluation

Step 02

Building Custom molding and assembly equipment

Step 03

Manufacturing product to your standards

Step 04

Data monitoring and continuous improvement

A Customizable Process for Stronger Solutions

Our advanced product design capabilities, rapid prototyping, and dedication to continuous improvement are just a few of the things that set us apart. Our process to create custom engineering solutions involves leading-edge research and development to ensure that your product is refined and crafted using the most advanced techniques. We accomplish this through a comprehensive approach to plastic injection molding that includes solution exploration, feasibility studies, and pilot runs– adding value to your project no matter where you are in the design process.

Automation

Engineering at Tessy goes beyond the mold. We design and build the automation that drives every product forward. Embedded within our engineering team is a dedicated group of automation engineers who don’t believe in one-size-fits-all solutions. For every product we manufacture, our specialists dive deep into its unique architecture, workflows, and goals, designing and building custom automation from the ground up. Our capabilities span the entire manufacturing lifecycle, from full-scale production assembly and precision inspection to specialized, high-growth areas like custom kit assembly. This means every automated process is purpose-built, resulting in seamless experiences that eliminate inefficiencies, reduce human error, and scale with your business. The result is the highest quality output delivered with maximum efficiency because your product deserves automation that was made specifically for it.

Your invaluable partner in product development and manufacturing

Our comprehensive plastic injection molding expertise combined with new technologies, like metal injection molding and the latest in additive manufacturing, make Tessy an invaluable partner in your product development and manufacturing processes.

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